Building a pergola involves precise craftsmanship and attention to detail. Pergola contractors often use traditional joinery techniques like mortise and tenon joints for a sturdy, durable structure. The process begins by preparing the tenons and drilling peg holes in the mortises.
These are pre-assembled to ensure everything fits perfectly, then marked and drilled at an angle to ensure a tight fit when fully assembled.
Once the components are prepared, the pergola contractor straps the pieces together, checking alignment and making adjustments as needed. They use a portable bandsaw to cut end profiles, which allows for intricate design work. After cutting, the surfaces are sanded down for a smooth finish, and any additional pre-assembly is completed before transporting the components to the site.
On-site, the contractors assemble the pergola, securing the structure using a combination of threaded rods, epoxy, and expansion bolts anchored into the concrete foundation. This method ensures that the pergola is firmly attached to the ground and can withstand various weather conditions.
Once assembled, pegs are driven into the pre-drilled holes to lock everything in place, ensuring a solid and stable structure. This attention to detail and craftsmanship is what sets experienced pergola contractors apart, providing clients with a high-quality, custom-built outdoor feature that enhances their living space.